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Preventing Falling Object Hazards

Struck By | OSHA Fatal Four

The Problem

Falling objects are a leading cause of workplace injuries, especially on construction sites and in areas with overhead work. Tools, materials, or debris falling from heights can cause serious injuries or even fatalities. Today, we’re going to discuss how to identify falling object hazards, prevent them, and protect ourselves and our coworkers.

Identify the Hazards

  • Common Falling Object Hazards:

    • Tools, materials, or debris accidentally dropped from overhead platforms, scaffolding, or ladders.
    • Unsecured loads on cranes or forklifts.
    • Loose materials stored at heights without proper barriers.
    • Workers not wearing hard hats in areas with overhead hazards.
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  • Consequences:

    • Head injuries, fractures, or even fatalities.
    • Property damage and potential OSHA violations.

Safety Practices and Preventative Measures

To mitigate falling object hazards, follow these key safety practices:

  1. Secure Tools and Materials:

    • Use tool lanyards or buckets with secured closures when working at heights.
    • Avoid placing tools or materials near edges where they can fall.
    • Secure loose materials with nets, tarps, or toe boards.
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  2. Install Protective Barriers:

    • Use guardrails or screens to prevent items from falling off platforms or scaffolding.
    • Install catch platforms or debris nets below work areas where falling hazards exist.
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  3. Inspect and Maintain Equipment:

    • Regularly inspect cranes, forklifts, and lifting equipment to ensure loads are properly secured.
    • Check for wear and tear on straps, hooks, or fasteners that could fail during lifting.
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  4. Wear Proper PPE:

    • Always wear a hard hat in areas with potential falling object hazards.
    • Use safety glasses or face shields to protect against smaller debris or falling particles.
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  5. Establish Controlled Zones:

    • Mark areas below overhead work as restricted zones where only authorized personnel can enter.
    • Use signage to warn workers of falling object hazards.
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  6. Train Employees:

    • Train all workers on the proper handling and securing of materials.
    • Encourage reporting of unsafe conditions immediately to supervisors.

Real-Life Case or Scenario

Where possible, use an actual incident that you have experienced or been involved in.

E.g. On a construction site last year, a worker suffered a serious head injury when a wrench fell from a scaffolding platform 30 feet above. The wrench wasn’t secured with a lanyard, and no toe boards were in place. This incident could have been avoided with proper safety measures like tool tethers and barriers.

Employee Responsibilities

  • Always secure tools and materials when working at heights.
  • Wear required PPE, especially hard hats, in areas with falling object hazards.
  • Report any unsecured materials or unsafe conditions immediately.
  • Follow all safety protocols for overhead work.

Employer Responsibilities

  • Provide tool lanyards, toe boards, and protective barriers where needed.
  • Train employees on proper material handling and hazard prevention.
  • Conduct regular inspections of equipment and work areas to identify risks.
  • Establish and enforce controlled zones below overhead work areas.

Discussion & Questions

  • "Have you ever encountered a situation where a falling object caused a safety concern? How was it resolved?"
  • "What are some ways we can improve safety in areas with overhead work on this site?"

(Allow employees to share their thoughts and concerns, then address them.)

Commitment/Action Plan

Let’s commit to inspecting our work areas daily to ensure tools and materials are secure. Starting today, make it a habit to use tool lanyards and ensure hard hats are worn at all times in overhead hazard areas.

Wrap-Up

Falling objects are a serious hazard, but they are entirely preventable. By following these steps and working together, we can ensure everyone’s safety. Thank you for your attention, and let’s make safety our top priority.

Standards Overview

  • OSHA 1926.759 and OSHA 1910.28 outline the requirements for protecting workers from falling object hazards.
  • Employers are required to provide proper barriers, safety equipment, and procedures to prevent objects from falling and injuring workers.
OSHA Occupational Safety and Health Administration

Legal Disclaimer

This toolbox talk is provided for informational and educational purposes only. It is not intended to be a substitute for professional legal, safety, or regulatory advice. The information presented is based on best practices and general industry standards but may not apply to all workplace situations.
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It is the responsibility of the employer, supervisors, and workers to ensure compliance with applicable federal, state, and local laws, regulations, and standards. The authors, presenters, and distributors of this toolbox talk assume no liability for the use or application of the information provided.
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Participants are encouraged to consult appropriate legal, safety, or regulatory professionals to address specific concerns or questions. Always follow your organization's policies and procedures for workplace safety and hazard mitigation.

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