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Securing Loads Properly to Avoid Movement

Caught In Between | OSHA Fatal Four

The Problem

Unsecured or improperly secured loads are a major safety hazard on job sites. They can shift, fall, or cause vehicles and equipment to lose balance, leading to injuries, fatalities, or costly damages. Today, we’ll discuss how to secure loads correctly to avoid movement and ensure safety for everyone on-site.

Identify the Hazards

  • Falling Loads: Improperly secured items can fall off trucks, forklifts, or cranes.
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  • Shifting Loads: Loads that move during transit can destabilize equipment or vehicles.
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  • Overloading: Exceeding weight limits can strain securing devices or cause equipment failure.
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  • Improper Use of Straps and Chains: Using damaged or incorrect tie-downs increases the risk of failure.

Safety Practices and Preventative Measures

To mitigate these hazards, always follow these steps:

  1. Plan Ahead:

    • Evaluate the weight, shape, and size of the load to determine the best securing method.
    • Choose appropriate equipment and tie-downs rated for the load's weight.
  2. Use the Right Tools:

    • Select straps, chains, or other tie-downs with adequate load capacity.
    • Inspect securing devices for wear, fraying, or damage before use.
  3. Proper Load Placement:

    • Distribute the load evenly to avoid shifting during transit.
    • Place heavier items at the bottom and lighter items on top.
  4. Secure the Load Correctly:

    • Use enough tie-downs to prevent movement. The general rule is one tie-down for every 10 feet of cargo or more as needed.
    • Tighten straps or chains to ensure the load is immobilized but not over-tightened, which can damage the load or equipment.
  5. Check and Double-Check:

    • Perform a final inspection to confirm all tie-downs are secure before moving the load.
    • Recheck tie-downs periodically during transit to ensure they haven’t loosened.
  6. Avoid Makeshift Solutions:

    • Never use ropes, bungee cords, or unapproved materials to secure loads.
  7. Follow Equipment Manufacturer Guidelines:

    • Always follow the manufacturer's recommendations for securing loads on forklifts, cranes, or trucks.

Real-Life Case or Scenario

Where possible, use an actual incident that you have experienced or been involved in.

E.g. Recently, a worker was injured when a load of materials fell off a truck during transit. The tie-downs used were not rated for the weight of the load, causing them to fail. This accident could have been prevented with proper planning and the use of appropriate securing devices.

Employee Responsibilities

  • Evaluate each load and choose the correct securing method.
  • Inspect all straps, chains, and equipment before use.
  • Secure the load properly and ensure it won’t shift during transit.
  • Report damaged securing devices to your supervisor immediately.

Employer Responsibilities

  • Provide rated and well-maintained securing equipment.
  • Ensure workers are trained on proper load securing techniques.
  • Replace worn or damaged securing devices promptly.
  • Develop and enforce policies for load inspection and securing.

Discussion & Questions

  • "What challenges have you encountered when securing loads on this site?"
  • "What steps do you take to ensure a load is properly secured?"

Allow employees to share their experiences and discuss potential improvements.

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Commitment/Action Plan

Let’s commit to taking the time to secure every load properly before moving it. Starting today, make it a habit to inspect and recheck all securing devices to ensure the safety of everyone on the job site.

Wrap-Up

Securing loads properly is not just about following OSHA regulations—it’s about protecting ourselves and our coworkers from preventable accidents. Thank you for your attention and for committing to making our site safer.

Standards Overview

  • OSHA 1926.251 outlines requirements for securing loads during material handling.
  • OSHA mandates that all loads must be stabilized to prevent shifting or falling during transit or handling.
  • These regulations aim to protect workers from being struck by, caught under, or crushed by moving loads.
OSHA Occupational Safety and Health Administration

Legal Disclaimer

The information provided in this toolbox talk is provided for informational and educational purposes only. It is not intended to be a substitute for professional legal, safety, or regulatory advice. The information presented is based on best practices and general industry standards but may not apply to all workplace situations.
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It is the responsibility of the employer, supervisors, and workers to ensure compliance with applicable federal, state, and local laws, regulations, and standards, including but not limited those of the Occupational Safety and Health Administration (OSHA). Site App Pro, its affiliates, agents or representatives, as well as the authors, presenters, and distributors of this toolbox talk assume no liability for the use or application of the information provided.
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Participants are encouraged to consult appropriate legal, safety, or regulatory professionals to address specific concerns or questions. Always follow your organization's policies and procedures for workplace safety and hazard mitigation.

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