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Using Personal Fall Arrest Systems (PFAS) Properly

Slips Trips Falls | OSHA Fatal Four

The Problem

Falls are the leading cause of fatalities in construction, accounting for more than 30% of workplace deaths annually. Many of these tragic incidents could have been prevented with the proper use of Personal Fall Arrest Systems (PFAS). Today, we’ll discuss how to use PFAS correctly to ensure that no one here becomes a statistic.

Identify the Hazards

  • Incorrect Harness Use:
    Loose or improperly fitted harnesses can fail to arrest a fall safely.
  • Faulty Equipment:
    Worn or damaged lanyards, D-rings, or connectors increase the risk of failure.
  • Improper Anchor Points:
    Anchoring to unstable or weak points can result in catastrophic failure.

Lack of Inspections: Failing to inspect equipment regularly can allow hidden defects to go unnoticed.

Safety Practices and Preventative Measures

To avoid these hazards, follow these steps when using PFAS:

  1. Select the Right Equipment:

    • Use a full-body harness, lanyard, and anchor point rated to support 5,000 pounds per worker.
    • Ensure the PFAS is appropriate for the specific job tasks and environment.
  2. Inspect Before Use:

    • Look for fraying, cuts, or damage on the lanyard and webbing.
    • Check that D-rings, buckles, and connectors are not bent, rusted, or loose.
    • Verify that the stitching on the harness is intact and secure.
  3. Proper Harness Fit:

    • Adjust the harness snugly so it fits close to the body without restricting movement.
    • Ensure that the chest strap is at mid-chest level and leg straps are secure but not overly tight.
  4. Use Correct Anchor Points:

    • Only use anchor points rated to withstand the forces of a fall (5,000 pounds).
    • Avoid anchoring to weak or non-structural objects, such as scaffolding rails or HVAC units.
  5. Understand Fall Distance:

    • Account for the total fall distance, including free fall, lanyard stretch, and clearance from obstructions below.
  6. Store Equipment Properly:

    • Keep PFAS in a clean, dry area away from direct sunlight and chemicals.
    • Never use equipment that has been involved in a fall until it has been inspected and certified for reuse.

Real-Life Case or Scenario

Where possible, use an actual incident that you have experienced or been involved in.

E.g. In one incident, a worker fell from a height of 15 feet because they used an anchor point that couldn’t support their weight. The anchor gave way, resulting in a severe injury. A simple check of the anchor point's rating could have prevented this accident. Always make sure your PFAS is used correctly and anchored securely.

Employee Responsibilities

  • Inspect your PFAS before every use.
  • Use the proper anchor points and ensure your equipment is rated for the task.
  • Report any damaged or defective equipment to your supervisor immediately.
  • Never misuse or modify PFAS components.

Employer Responsibilities

  • Provide properly rated and well-maintained PFAS for all employees working at heights.
  • Train employees on the correct use, inspection, and storage of fall arrest systems.
  • Replace any damaged equipment and ensure regular inspections.

Discussion & Questions

  • "What do you check for during your PFAS inspections?"
  • "Has anyone encountered a situation where their PFAS prevented a fall or near-miss? What was the outcome?"

(Encourage employees to share their experiences or raise concerns about equipment or procedures.)

Commitment/Action Plan

Let’s commit to taking 5 minutes to inspect our PFAS before every use and ensuring we follow all safety protocols when working at heights. Starting today, double-check your harness, lanyard, and anchor points to protect yourself and your coworkers.

Wrap-Up

Falls are preventable, and the proper use of PFAS is one of the most effective ways to stay safe when working at heights. Let’s work together to ensure everyone goes home safely at the end of the day. Thank you for your attention, and remember: safety is everyone’s responsibility.

Standards Overview

  • OSHA Standard 1926.502 outlines requirements for fall protection systems.
  • PFAS must be used when working at heights of 6 feet or more in construction or 4 feet in general industry.
  • Equipment must be inspected and maintained to ensure its effectiveness.
OSHA Occupational Safety and Health Administration

Legal Disclaimer

This toolbox talk is provided for informational and educational purposes only. It is not intended to be a substitute for professional legal, safety, or regulatory advice. The information presented is based on best practices and general industry standards but may not apply to all workplace situations.
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It is the responsibility of the employer, supervisors, and workers to ensure compliance with applicable federal, state, and local laws, regulations, and standards. The authors, presenters, and distributors of this toolbox talk assume no liability for the use or application of the information provided.
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Participants are encouraged to consult appropriate legal, safety, or regulatory professionals to address specific concerns or questions. Always follow your organization's policies and procedures for workplace safety and hazard mitigation.

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